Diepoxides of 1, 1 bis-(hydroxymethyl)-cyclohexene acetals



United States Patent 3,147,279 DIEPQXIDE 0F 1,1 BlS-(HYDRQXYMETHYL) CYCLOHEXENE ACETALS Daniel Porret, Basel, Willy Fisch, llinningen, Hans Batzer, Arlesheim, and (itto Ernst, Pfefingen, Switzerland, assignors to Clbfi Limited, Basel, Switzerland, a Swiss company No Drawing. Original application Sept. 8, 1960, Ser. No. 54,581, now Patent No. 3,072,678, dated June 8, 1963. Divided and this application Apr. 2, 1962, Ser. No. 198,659

Claims priority, application Switzerland Sept. 10, 1959 2 Claims. (Cl. 260-8401) This application is a division of application Serial No. 54,581, filed September 8, 1960, and now Patent No. 3,072,678.

The present invention provides new acetals which contain at least two epoxide groups and correspond to the in which X and X each represent a hydrogen atom or a methyl group; Z represents an organic radical containing at least one epoxide group; n is a small whole number, and Y represents the radical of a polyhydric alcohol with 2n free valences and, when n=1, the radical Y must contain at least one epoxide group.

The new acetals are obtained by the present process when, (A) an acetal, which contains at least one epoxidizable group, of the formula in which X X and n have the same meanings as in Formula I; Z' represents an organic radical which contains at least one epoxide group or an epoxidizable group; and Y represents the radical of a polyhydric alcohol with 2n free valences and, when n: 1, the radical Y must contain at least one epoxide group or epoxidizable group-is treated with an epoxidizing agent; or (B) n mols of a compound of the formula Z-OI-I are added on to one mol of an unsaturated acetal of the formula --0 Y \CHO=CH l l 0 X1 X2 (III) (in which Hal represents a halogen atom), such as a B-methylglycerol-a-monochlorohydrin radical or a glycerol-oa-monochlorohydrin radical. As is .known, such a halohydrin group can likewise be converted into a 1:2- epoxide group by treatment with a dehydrohalogenating agent.

3,147,279 Patented Sept. 1, 1964 ice The acetals of the Formula II or III to be used as starting materials in the present process are obtained most readily by acetalizing methacrolein or preferably crotonic aldehyde or acrolein with the dialcohol or polyalcohol.

In this connection two cases have to be distinguished:

(1) The polyalcohol used contains as such at least one unsaturated group which can be directly epoxidized in a second stage or after an additive reaction with an alcohol of the formula ZOH or Z'OH can be converted into an epoxy compound. In this case there may be used polyalcohols containing at least two hydroxyl groups.

(2) The polyalcohol is free from double bonds, in which case it must contain at least four hydroxyl groups.

In case (1) there may be mentioned as unsaturated polyalcohols, for example:

Butene-(2)-diol-l:4, glycerol monoallyl ether, butanetriol-(l:2:4)-monoallyl ether and the like, furthermore above all dialcohols of the formula CHzOH in which R, to R each represent monovalent substituents, such as halogen atoms, alkoxy groups or aliphatic, cycloaliphatic, araliphatic or aromatic hydrocarbon radicals, more especially alkyl radicals with 1 to 4 carbon atoms, or hydrogen atoms, wherein R and R together may also represent an alkylene radical, such as a methylene group. As examples of such dialcohols IV there may be mentioned:

1 l-bis- [hydroxymethyl] -cyc1ohexene- 3 l l-bis- [hydroxymethyl] -6-methylcyclohexene- (3 1 l-bis- [hydroxymethyl] -2 4: 6-trimethylcyclohexene- 1 l-bis- [hydroxymethyl] -2 5-endomethylene-cyclohexwe (3 and 1 l-bis- [hydroxymethyl] -4-chlorocyclohexene- (3 In case (2) there may be mentioned as polyalcohols containing at least four hydroxyl groups the following:

Erythritol, xylitol, arabitol, sorbitol, manitol, dulcitol, talitol, iditol, adonitol and pentaerythritol, heptitols, 2:2: 6:6-tetramethylolcyclohexanol-(1); also polyalcohols that additionally contain other functional groups, for example sugars, such as glucose, galactose, mannose, fructose, sucrose and the like; sugar acids such as glucoronic acid, galacturonic acid, mucic acid and the like. Fnally, there may be used as polyalcohol a polymer containing free hydroxyl groups, such as a polysaccharide and more especially polyvinyl alcohol or partially hydrolysed polyvinyl acetate. The acetalization may follow the usual pattern and consists, for example, in heating an aldehyde of the formula together with the diol or polyol in the presence of an acid catalyst, such, for example, as hydrochloric or paratoluenesulfonic acid.

the formula WI: \CHC=CH:I -o i. s'a

To obtain the acetals of the Formula II an alcohol of the formula ZOH is added in a second stage on to the double bond of the unsaturated acetal IV. As a rule, the alcohol ZOH contains an epoxidizable group. There may be mentioned chlorohydrin, for example a-methylglycerol-a-monochlorohydrin, B-methylglycerola-monochlorohydrin, glycerol-fl-monochlorohydrin, glycerol-a-bromohydrin and more especially glycerol-ot-mono chlorohydrin as well as mixtures of such monochlorohydrins, for example the commercial mixture of glycerolfi-monochlorohydrin and glycerol-a-monochlorohydrin; furthermore unsaturated alcohols such as allyl alcohol, crotyl alcohol, octadecenyl alcohol, A -cyc1ohexanol-1, dehydronorborneol, dihydrodicyclopentadienol-8 and more especially those of the formula (VII) in which R to R each represent monovalent substituents such as halogen atoms, alkoxy groups or aliphatic, cycloaliphatic, araliphatic or aromatic hydrocarbon radicals, more especially lower alkyl groups containing 1 to 4 carbon atoms, or hydrogen atoms, in which formula R and R together may also constitute an alkylene radical such as a methylene group. As examples of such alcohols VII there may be mentioned: A -tetral1ydrobenzyl alcohol, 6-methyl-A -tetrahydrobenzyl alcohol, 2 :4: 6-trimethyl-A -tetrahydrobenzyl alcohol, 1 :S-endomethylene-A -tetrahydrobenzyl alcohol and 4-chloro-A tetrahydrobenzyl alcohol.

When the unsaturated acetal VI is derived from an unsaturated polyol (n in Formula VI is preferably=l x mols (x=not a whole number) of such an acetal can be added on to 1 mol of a polyhydroxy compound containing x hydroxyl groups.

As such polyhydroxy compounds there are suitable above all aliphatic or cycloaliphatic diols or polyols such as ethylene glycol, diethylene glycol, triethylene glycol,

polyethylene glycols, propanediol, polypropyleneglycols,

butanediol, pentanediol, hexanediol; glycerol, 1:1:1-trimethylolpropane, sorbitol, mannitol, pentaerythritol; quinitol, resorcitol.

This procedure gives rise to epoxidizable acetals, for example of the type (G'=radical of the diol) that is to say that the radical Z in Formula II is a radical of the formula As relevant examples may be mentioned the adducts of 2 mols of the acetal of acrolein and 1:1-bis-(hydroxymethyl)-cyclohexene-3 with 1 mol of a glycol or polyglycol such as ethylene glycol.

Instead of a diol or glycol there may be used water for the additive reaction of 2 mols of an unsaturated acetal VI derived from an unsaturated diol, whereby a simple 4 ether of the formula 0 Y/ CHCHCHOCHCH-Cl I \Y 0 i. in i. 2. 0 (m is obtained, that is to say that the radical Z in the Formula II is in this case a radical of the formula 0 -CHCHC X2 IIQ 0 Furthermore, 1 to (xl) mols of an unsaturated acetal VI derived from an unsaturated diol may be added on to 1 mol of a polyhydroxy compound containing x hydroxyl groups. The free hydroxyl group(s) of the resulting adduct can then be further reacted with compounds containing in addition to epoxidizable groups such groups as can be condensed with hydroxy groups, for example carboxyl or hydroxyl groups, halogen atoms or the like.

Thus, for example, in a first stage 1 mol of the acetal of acrolein and 1:1 bis-[hydroxymethyl]-cyclohexene-3 can be added on to 1 mol of a glycol or polyglycol, and in a second stage the resulting adduct is etherified, for example, with 1 mol of epichlorohydrin or A -tetrahydrobenzyl alcohol or dihydrodicyclopentadienol or esterified with 1 mol of M-tetrahydrobenzoic acid.

When the radical of the polyol contains additionally at least one epoxidizable group, acetals of the Formula II are also obtained when in a second stage an alcohol of the formula ZOH or ZOH which as such con tains an epoxide group, is added on. As examples of such alcohols may be mentioned glycidol or more especially epoxidized hydroaromatic alcohols of the formula such as 3:4-epoxy-hcxahydrobenzyl alcohol.

By subjecting such an alcohol Z-OH containing an epoxide group to an additive reaction with an acetal III there are obtained by the variant B of the present process directly the new epoxides of the Formula I. However, in this case the radical of the polyol no longer contains any epoxidizable groups; it contains either an epoxide group or is free from epoxide groups. The former is the case when the radical is that of a diol, the latter in general when the radical is that of a polyol containing at least four hydroxyl groups.

The additive combination of the alcohol ZOH or Z-OH with the carbon-to-carbon double bond of the aldehyde radical is advantageously carried out in the known manner, in the presence of a basic catalyst, such as sodium hydroxide, or more especially of an acid catalyst or a Lewis acid, such as sulfuric acid or boron trifluoride.

According to the variant A of the present process the acetal II, which still contains at least one epoxidizable group such as an epoxidizable carbon-to-carbon double bond or a halohydrin group, is treated with an epoxidizing agent.

The epoxidation of the carbon-to-carbon double bond yielding the compound of the present invention is carried out by a conventional method, preferably with the aid of an organic per-acid, such as peracetic, perbenzoic, peradipic, monopcrphthalic acid or the like. Another suitable epoxidizing agent is hypochlorous acid; when this substance is used HOCl is added on to the double bond in a first stage, whereupon in a second stage, by treatment with a hydrogen chloride donor, for example a strong alkali, the epoxide group is formed.

In correspondence with what has been said above with respect to the meaning of the term radical containing an epoxidizable group, the treatment according to the invention with the epoxidizing agent includes also the treatment with an agent capable of splitting olf hydrogen halide (such as potassium hydroxide or sodium hydroxide) of halohydrin groups, for example the glycerol-monochlorohydrin group, with formation of the corresponding 1:2-epoxide group or of a glycidyl group.

When the acetal II contains epoxidizable carbon-to carbon double bonds as well as halohydrin groups, the epoxidation is performed in two stages: advantageously, the carbon-to-carbon double bonds are first epoxidized and the halohydrin groups are then converted into epoxide groups.

The epoxidation may lead, in addition to the diepo-xides or polyepoxides respectively, to Wholly or only partially hydrolyzed epoxides stemming from side reactions, that is to say compounds in which the epoxide groups of the polyepoxide I have been wholly or partially hydrolyzed to hydroxyl groups.

The present invention is based on the observation that 6 R and R together or R and R together may also form an alkylene radical such as a methylene group.

Mostly readily available are the diepoxide compounds of the formula in which X represents a hydrogen atom or a methyl group, and R and R each represent a hydrogen atom or a lower alkyl radical.

The epoxides defined above are bright, viscid or fusible resins which can be converted with suitable curing agents such, for example, as dicarboxylic anhydrides, into clear, bright, cured products having excellent technical properties, more especially an outstandingly high thermal stability according to Martens.

Similarly valuable technical properties are also found in the diepoxide compounds of the formulae in general the presence of such by-products has a favourable effect on the technical properties of the cured polyepoxides; accordingly it is in general of advantage not OH-C{' CH2 R R2 to isolate the pure polyepoxide from the reaction mixture. l CH2 O OHa The epoxidized acetals of the present invention may also contain, of course, other functional groups, depend- E I C 0 ing on the polyols and on the alcohols Z-OH from which CH2 OH X o-C 2 they are derived. More especially, there may be present 0 in addition to the acetalized hydroxyl groups of the polyol, free hydroxyl groups so that certain properties, such as the adhesivity or hydrophilicity or the curing speed R1 0 R4 of the epoxide compounds of the invention can be modified extensively. (XIII) Particularly advantageous properties are found in the diepoxides of the general formula and /CE-C on, 0 CH2 O-CHz CH2 R2 R1 R1 R2 I l on on n-o-on-on on 0 on R;;\ /C\ /R\; OOH\ /O\ s o o oH2-0- 3HoHicn o 0 CH2 OH OTC I 0 RB X1 0-052 R CH 0 CH2 0 (3 Rs (XIV) R4 C R1 C C 4 I in which the radicals X R and R to R have the same 4 I meanings as 1n Formulae XI and XII. R5 Further distinguished by their advantageous properties (XI) are the polyepoxide compounds of the general formula m\ /R, Iii R2 h /C C-CHz-O-(JHCHzC /A\ /CHOHz-(|3HOCHz-C C\ O R8 X1 0 O X] Rs 0 R4 0 R1 R7 C R4 R5 Ru R6 R6 in which X stands for a methyl group or for a hydrogen atom, and R to R and R to R each stand for monovalent substituents such as halogen atoms or aliphatic, cycloaliphatic, araliphatic or aromatic hydrocarbon radicals, more especially for alkyl radicals with 1 to 4 carbon atoms, or for hydrogen atoms, and in which in which X and X each stand for hydrogen atoms or methyl groups and the radicals R to R and R to R have the same meanings as in Formula XI and R has the same meaning as R and A represents a tetravalent aliphatic radical which contains at least four carbon atoms, none of which has more than a single free valence;

7 the aliphatic radical A may be unsubstituted or substituted, for example, by hydroxyl, ether, sulfide, carboxyl, carboxylic acid ester groups, keto, aldehyde, acetal groups or the like.

In an important special case the radical A may be substituted by more than 2, for example, 3, 4 or more, acetal The epoxides constitute bright, fusible resins which can be converted with suitable curing agents, for example dicarboxylic anhydrides, into clear, bright, cured products having excellent technical properties.

Furthermore, there may be mentioned in this connection triepoXide compounds of the formula /CEI\2 0 CH; CH CHCHzO-(|1H-CH2C A"/ CHCHz-C|3HOCII:CH on o I Xl o 0 X1 i 0 0 0 0g /CH-R V R'Cg H CH2 CH CH2 e (I]H Xl!! i (EH: )5 (7H2 (]3HR C\H\ /CH2 I CH o (XVII) groups of the formula in which X X and X each stand for hydrogen atoms R2 R1 or methyl groups, R, R and R" for hydrogen atoms or lower alkyl radicals, and A" represents a hexavalent saturated aliphatic hydrocarbon radical which contains 6 caro OCHzOCHCHz bon atoms, none of which has more than a single free Rs X valence.

\ The properties of these last-mentioned epoxidcs resemble those of the epoxides of the Formula XVI.

R o 1 Products that likewise have a considerable practical importance are the diepoxide compounds of the general formulae Also in this case there are most readily accessible the diepoxide compounds of the formula in which the radicals X X R to R and R to R have the same meanings as in the Formulae XV and XVI;

G represents an aliphatic or cycloaliphatic hydrocarbon radical which may be interrupted by oxygen atoms; and

The most advantageous manner of preparing these preferred diepoxide compounds of the Formulae XI, XII,

5 XV or XVIII is to react an epoxidizing agent on a hydroaromatic acetal of any one of the formulae 10 In a similar manner there can be prepared the derivatives of dihydrodicyclopentadienol by adding on to 2 mols R, R1 Ru R2 thereof 1 mol of acetal XXV. OOH\2 The acetals of the Formula XXIII are easiest to pre- C--CHzOCH-CHz-C C C-Ra' 5 pare by an additive reaction of 2 mols of an acetal XXIV I g l with 1 mol of water 1:1 or 1 mol of a diol of the l a, I formula IIOG-OH =2 C C l Instead of first preparing a hydroarornatic acetal of the 0 0 Formula XX or XXII and treating it with an epoxidizing R4 R7 4 10 agent, the diepoxide compounds of the Formula XI or XV R5 R8 XX are also obtained by adding an epoxidized hydroaromatic 5 alcohol X on to an acetal XXIV or XXV.

, The epoxidized acetals of the present invention react OH R1 R2 I with the conventional curing agents for epoxide com- CH2 (3H1 pounds; with the aid of such curing agents they can be 011 CH I OHOCH-OH-CH O C cross-linked or cured in the same manner as other poly- 2 functional epoxide compounds or epoxy resins. Suitable I relevant curing agents are basic or more especially acidic compounds.

0 O Good results have been achieved with amines or 4 amides, such as aliphatic and aromatic primary, secondary and tertiary amines, for example monobutyl- 5 amine, dibutylamine, tributylamine, para-phenylenedi- (XXI) amine, bis [para aminophenyl] methane, ethylenedi- R2 /R Bi R2 R3 \C Rn /O\ /O\ Bi /C\ /Ra' \O/ \CCH2-'OOHOH2CH A CH-CH2CH-OCHz-C C R5 X1 0 0 X1 Rs 4 C R7 R7 /C\ RI 115 Rt R6 R5 (XXII) R R1 R{ R2 R3 \C/ CH2-O O-CH\2 /C\ 0 0 CHCHzCH+O-GO -OHOH OH C II l L Jp-r GHQ-O X 0-0 2 (H3 /C Rs Ra; -R4' R4/ \C R1 B7 /c\ R, XXIII) R5 R5 (XXIV) is obtained which is then subjected to an additive reaction with a hydroaromatic alcohol of the Formula VII or with dihydrodicyclopentadienol-8, whereby the acetal XXIV is obtained.

The acetals of the Formula XXII are easiest to prepare in the following manner:

Acrolein or crotonic aldehyde is acetalized with a polyol which contains at least 4 hydroxyl groups, whereby a spirocyclic acetal of the formula X1 (XXV) is obtained, of which 1 mol is added on to 2 mols of a hydroaromatic alcohol of the Formula VII.

amine, N:N-diethylethylenediamine, NzN-dimethylpropylenediamine, diethylenetrianiine, tetra-[hydroxyethyl]- diethylenetriamine, triethylenetetramine, tetraethylenepentamine, trimethylarnine, diethylamine, triethanolamine, Mannichs bases, piperidine, piperazine, guanidine and guanidine derivatives such as phenyldiguanidine, diphenylguanidine, dicyandiamide, aniline-formaldehyde resins, urea-formaldehyde resins, melamine-formaldehyde resins, polymers of aminostyrenes, polyamides, for example those of aliphatic polyamines and dimerized or trimerized unsaturated fatty acids, isocyanates, isothiocyanates; polyhydric phenols, for example resoroinol, hydroquinone, bis-[4-hydroxyphenyl]-dimethylmethane, quinone, phenolaldehyde resins, oil-modified phenolaldehyde resins, reaction products of aluminum alcoholates or phenolates with compounds of tautomeric reaction of the type of the acetoacetic ester, Friedel-Crafts catalysts, for example aluminum chloride, antimony pentachloride, tin tetrachloride, Zinc chloride, boron trifiuoride and complexes thereof with organic compounds, metal fiuoborates, boroxines, or phosphoric acid. Preferably used curing agents are poly basic carboxylic acids and anhydrides thereof, for example phthalic anhydride, methylendomethylene-tetrahydrophthalic anhydride, dodecenylsuccinic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, hexachloroendomethylenetetrahydrophthalic anhydride or endomethylene-tetrahydrophthalic anhydride or mixtures thereof; maleic or succinic anhydride; if desired, accelerators may be used additionally, such as tertiary amines or strong Lewis bases, such, for example, as alkali metal alcoholates, and

advantageously polyhydroxy compounds such as hexanetriol, or glycerol.

It has been observed that in curing the epoxy resins of the invention with carboxylic anhydrides it is of advantage to use for every gram equivalent of epoxide groups only about 0.3 to 0.9 gram equivalent of anhydride groups. When a basic accelerator is used, such as an alkali metal alcoholate or an alkali metal salt of a carboxylic acid, up to 1.0 gram equivalent of anhydride groups may be used.

The term curing as used in this connection refers to the conversion of the epoxide compounds described above into insoluble and infusible resins.

Accordingly, the present invention also provides curable mixtures containing the epoxidized acetals according to the invention as well as curing agents for epoxy resins, preferably an anhydride of a dicarboxylic or polycarboxylic acid.

The curable mixtures of the present invention further contain with advantage a certain share of otherwise suitable acetals whose epoxide groups, however, are Wholly or partially hydrolyzed to hydroxyl groups and/or other polyhydroxy compounds displaying a cross-linking action, such as hexanetriol. It will be readily understood that the curable epoxide compounds may also contain other epoxides such, for example, as monoor polyglycidyl ethers of monoor polyalcohols such as butanol, 1:4- butanediol or glycerol, or of monoor polyphenol such as resorcinol, bis-[4-hydroxyphenyl]-dimethylmethane or condensation products of aldehydes with phenol (novolaks); furthermore polyglycidyl esters of polycarboxylic acids such as phthalic acid, and also aminopolyepoxides such as are obtained, for example, by dehydrohalogenating a reaction product of an epihalohydrin with a primary or secondary amine, such as n-butylamine, aniline or 4:4'-di-(monomethylamino)-diphenylmethane.

The curable epoxide compounds or mixtures thereof with curing agents may also be treated before the curing at any desired phase with a filler, plasticizer, coloring matter or the like. Suitable extenders and fillers are, for example, asphalt, bitumen, glass fibers, mica, quartz meal, cellulose, kaolin, finely dispersed silicic acid (Aerosil) or metal powders.

The mixtures of the new epoxide compounds and curing agents can be used with or without fillers, if desired in the form of solutions or emulsions, as textile assistants, laminating resins, paints, lacquers, dipping resins, casting resins, coating compositions, pore-fillers, putties, adhesives, moulding compositions or the like, as well as for the manufacture of such products. The new resins are particularly valuable as insulating compounds for the electrical industry.

In the following examples parts and percentages are by weight, the relationship between parts by weight and parts by volume being the same as that between the kilogram and the liter.

Example 1 (a) Acetal f acrolein and 1:1-bis-[hydroxymethyl]- cycl0hexene-3.-A mixture of 118 parts of acrolein, 286 parts of 1: l-bis-[hydroxymethyl]-cyclohexene-3 and 3 parts by volume of sulfuric acid of 50% strength is heated for 20 minutes at 50 C. When all has passed into solution, 700 parts by volume of benzene and 2 parts of para-toluenesulfonic acid are added and the whole is boiled for 40 minutes in a circulation distillation apparatus until 40 parts of water have distilled over azeotropically. The solution is treated with 4 parts of anhydrous sodium carbonate, filtered and evaporated. The benzene is distilled 01f at 546l C. under a pressure of 0.2 mm. Hg, and 319 parts of acetal (3-vinyl-2:4-dioxospiro(5:5)- undecene-9) pass over which corresponds to a yield of 87% of the theoretical. There remain 40 parts of an unidentified residue.

(b) Additive reaction with A -tetrahydrobenzyl alcohoL-A mixture of 225' parts of the acetal described above (3-vinyl-2:4 dioxospiro( 5 :5 undecene 9), 140 parts of it -tetrahydrobenzyl alcohol, 0.5 part by volume of concentrated sulfuric acid and 0.5 part by volume of a solution of 50% strength of boron trifiuoride in diethyl ether (boron trifiuoride present in the form of its etherate) is heated to C. and then allowed to cool. There are obtained 360 parts of a brown liquid in which tetrahydrobenzyl alcohol can no longer be detected; it consists substantially of 3-[A -tetrahydrobenzyl hydroxyethyl] -2 4-dioxospiro (5 5 -undecene-9.

(c) Epoxidation.320 parts of the above 3-[A -tetrahydrobenzyl-hydroxyethyl]-2:4 dioxospiro (5 :5) undecene-9 (crude product) are dissolved in 1000 parts by volume of benzene and 25 parts of sodium acetate are added. In the course of 20 minutes 462 parts of peracetic acid of 39.5% strength are stirred in in portions, while maintaining the temperature at about 35 C. by intensive cooling. When the mixture has reacted for another 2 hours at 30 C. with stirring, the reaction is complete and the reaction mixture is cooled to room temperature. Titration reveals that the theoretical amount of peracetic acid has been consumed.

The benzene solution is washed three times with 300 parts by volume of water and then with aqueous sodium hydroxide solution until it is neutral and washed twice more with 150 parts by volume of Water. The benzene solution is dried over sodium sulfate, filtered and evaporated under reduced pressure. The last remnants of the solvent are expelled in a high vacuum at C. There are obtained 317 parts of a pale-yellow liquid resin containing 5.3 epoxide equivalents per kg. and having a viscosity of about 25,000 centipoises at 20 C.; it consists substantially of the diepoxide of the formula 0 un-on. orn o oHt-c on o11oHi-orn-oorn 011 GH-CH out-o 01124311: 0

Example 2 (a) Acetal 0] acrolein and 1:I-bis-[hydroxymethyl]-6 methylcyclohexene-i-A mixture of 56 parts of acrolein, 157 parts of 1:1 bis [hydroxymethyl] 6 methylcyclohexene-3 and 1 part of sulfuric acid of 50% strength is heated in a water bath at 40 C. until all has passed into solution. An exothermic reaction sets in so that after removal of the water bath the temperature rises to 50 C. 350 parts by volume of benzene are then added and the mixture is boiled for 40 minutes in a circulation distillation apparatus until 20 parts of water have passed over azeotropically. The solution is treated with 2 parts of anhydrous sodium acetate, filtered and evaporated. The benzene is distilled off under a vacuum of 0.5 mm. Hg at 81 C. and 163 parts of acetal [3-vinyl-7-methyl-2z4- dioxospiro(5 :5) -undecene-9] pass over which corresponds to a yield of 83.6% of the theoretical. There remain 27 parts of an unidentified residue.

([2) Additive reaction with A tetrahydrobenzyl alc0lz0l.A mixture of 65 parts of the above acetal [3- vinyl-7-methyl 2:4 dioxospiro(5:5 undecene 9], 38 parts of N-tetrahydrobenzyl alcohol, 0.5 part of concentrated sulfuric acid and 0.5 part of a solution of 40% strength of boron trifluoride in diethyl ether (boron trifluoride present as the etherate) is heated for 4 hours at 80 C., left to itself for 15 hours, and then shaken with 2 parts of anhydrous sodium carbonate, to yield 101 parts of a liquid in which tetrahydrobenzyl alcohol can no longer be detected; it consists substantially of 3-[A '-tetrahydrobenzyl-hydroxyethyl] 7 methyl 2:4 dioxospiro (5 5 -undecene-9.

(c) Epoxidation.-A solution of 97 parts of the above 3-[A -tetrahydrobenzyl-hydroxyethyl] 7 methyl 2:4- dioxospiro(5:5)-undecene-9 in 280 parts by volume of benzene is treated with 7 parts of anhydrous sodium ace tate and in the course of 30 minutes 148 parts of peracetic acid of 39.5% strength are stirred in dropwise, while maintaining the temperature at 30-35 C. by external cooling. After 2 hours 91% of the theoretical amount of peracetic acid have been consumed. After 3 hours the reaction mixture is allowed to cool to room temperature, the aqueous bottom phase is separated and the supernatant phase washed three times with 100 parts by volume of water on each occasion, then neutralized by being shaken with 100 parts by volume of water containing 7 parts by volume of sodium hydroxide solution of 30% strength, then washed twice with 50 parts by volume of Water on each occasion, dried over sodium sulfate, filtered and evaporated at 100 C. under a pressure of 0.15 mm. Hg. There are obtained 774 parts of a liquid, pale-yellow resin containing 4.5 epoxide equivalents per kg. and having a viscosity of 27,474 centipoises at 20 C. This resin consists substantially of the diepoxide of the formula (a) Acetal of crotdnic aldehyde and 1 :1 -bis[hydrxymethyl]-cycl0hexene-3.A mixture of 70 parts of crotonic aldehyde, 143 parts of 121-bis-[hydroxymethyl1- cyclohexene-3 and 0.8 part by volume of sulfuric acid of 50% strength is heated for 15 minutes at 50 C. until all has passed into solution and an exothermic reaction sets in. 350 parts by volume of benzene are added and the whole is boiled for 30 minutes in a circulation distillation apparatus until 18 parts of water have passed over azeotropically. The solution is treated with 2 parts of anhydrous sodium acetate, filtered and evaporated. The benzene is distilled oif at 92 C. under 0.5 mm. Hg and there are obtained 180 parts of acetal [3-propenyl-2:4- dioxospiro(5:5)-undecene-9] corresponding to 92% of the theoretical yield.

(b) Addition reaction with A -tetrahydrobenzyl alcohol.-A mixture of 176 parts of the above acetal [3-pro penyl-2:4-dioxospiro(5:5)-undecene-9], 105 parts of A -tetrahydrobenZyl alcohol and 0.8 part by volume of sulfuric acid of 50% strength is heated for 8 hours at 80 C., then left to itself for hours, and freed from unreacted tetrahydrobenzyl alcohol by evaporation under vacuum, 19 parts of the alcohol passing over at 40 C. under 0.15 mm. Hg. The residue amounts to 253 parts, corresponding to a yield of crude product of 92% consisting substantially of 3[A "-tetrahydrobenzoyloxy-(2)- propyl] -2 4-dioxospiro (5 2 5 -undecene-9.

(c) Epoxidation.A solution of 253 parts of the above I 3 [13 tetrahydrobenzoyloxy (2')-propyl] -2:4-dioxospiro(5:5)-undecene-9 in 750 parts by volume of benzene is treated with 20 parts of anhydrous sodium acetate, and in the course of 45 minutes 340 parts of peracetic acid of 39.5% strength are stirred in dropwise, while maintaining the temperature at 30-35 C by external cooling. After 2 hours the theoretical amount of peracetic acid has been consumed. The whole is allowed to cool to room temperature, the aqueous bottom phase is separated and the supernatant phase washed three times with 150 parts by volume of water on each occasion and then neutralized by being shaken with 100 parts by volume 14 of water containing 7 parts by volume of sodium hydroxide solution of 30% strength, then Washed twice with 100 parts by volume of water on each occasion, dried over sodium sulfate, filtered and evaporated at 100 C. under 15 mm. Hg. in the course of 30 minutes. There are obtained 774 parts of a viscid yellow resin containing 5.1 epoxide equivalents per kg, and having a viscosity of 102,700 centipoises at 20 C.

This resin consists substantially of the diepoxide of the An acetal is prepared as described in the preceding examples from 107 parts of crotonic aldehyde and 229 parts of 1: 1-bis- [hydroxymethyl] -6-methylcyclohexene-3 in the presence of 1 mol of sulfuric acid of 50% strength and of benzene for the azeotropic distillation of the reaction Water. When the reaction mixture is fractionated under vacuum, 270 parts of 3-propenyl-7-methyl-2:4-dioxospiro(5:5)-undecene-9 pass over at 75-82 under 0.2 mm. Hg.

A mixture of 158 parts of this acetal, 75 parts of 6-methyl-A -tetrahydrobenzyl alcohol and 1.5 parts of a solution of 40% strength of boron trifiuoride in diethyl ether is heated for 2 hours at C. After 30 parts of forerunnings have been distilled off at 140 C under 0.1 mm. Hg. there remain 230 parts of residue which consists substantially of the adduct of 3-[6"methyl-A -tetra hydrobenzoyloxy (2) propyl-7-methyl-2:4-dioxospiro- (5 1 5) undecene9.

A mixture of 215 parts of this adduct and 600 parts by volume of benzene is treated with 16 parts of sodium acetate; while continuously stirring the mixture, 249 parts of peracetic acid of 42% are added in portions at 30 C. After 2 hours the theoretical amount of peracetic acid has been consumed, and the reaction mixture is then worked up as described in the preceding examples. Evaporation at C under 0.1 mm. Hg yields a bright, viscid resin containing 4.7 epoxide equivalents per kg. which consists substantially of the diepoxide of the formula CH3 CHCH2 and can be cured with phthalic anhydride to form a pale, infusible resin.-

Example 5 A mixture of 22 parts of the cyclic acetal of 2 mols of acrolein and 1 mol of pentaerythritolreferred to as 3:9-divinyl-spiro-bi-[meta-dioxane] or as 3:9-divinyl- 224:8:10-tetraoxospiro(5:5)-undecane-and 22 parts of A -tetrahydrobenzyl alcohol is treated with 0.1 part of sulfuric acid of 60% strength and 0.2 part of a solution of 40% strength of boron trifluoride in diethyl ether. The mixture is heated for 12 hours at 80 C., after which time a viscid, yellowish brown product has formed in which tetrahydrobenzyl alcohol can no longer be detected and which consists substantially of the adduct 3 :9-bis-[A tetrahydrobenzyl=hydroxyethyl] -spiro-bi- [meta-dioxane] A solution of 45 parts of the above adduct in parts by volume of benzene is treated with 4 parts of sodium acetate. In the course of 15 minutes 40 parts of peracetic acid of 42.8% strength are stirred in dropwise, while maintaining the temperature at 30 C. by cooling with ice. The mixture is then stirred for another 60 minutes at 30 C. and the aqueous bottom phase is separated.

16 benzene are then added and the precipitated solid sodium chloride is filtered off. The benzene layer is separated, washed until neutral and finally evaporated in a high vacuum, to yield 42 parts of a pale-yellow, liquid epoxy resin consisting substantially of the diepoxide compound GHQ-CH2 OCH2 CH2O CH2-CH2 and can be cured with phthalic anhydride to form a of the formula bright, infusible resin. CH CHz-O A mixture of 91 parts of the cyclic triacetal of 3 mols o OHPO 0 of acrolein and 1 mol of sorbitol, 105 parts of A -tetra- CH2 hydrobenzyl alcohol and 0.5 part of a solution of 45% strength of boron trifiuoride in diethyl ether is heated for 5 hours at 80 C. allowed to cool, and parts of unreacted tetrahydrobenzyl alcohol are then distilled out of the mixture at C. under 0.15 mm. Hg. Thus, the

residue consists of an adduct of exactly 2 mols of the alcohol and 1 mol of the triacetal. This adduct is epoxidized in the following manner:

A solution of 153 parts of the residue described above in 350 parts by volume of benzene is treated with 7 parts of sodium acetate. In the course of 35 minutes 134 parts of peracetic acid of 35.8% strength are stirred in dropwise, while maintaining the temperature at 3035 C. by cooling with ice. When the mixture is stirred for another minutes at 30 C., the theoretical amount of F peracetic acid has been consumed. The mixture is allowed to cool and the aqueous bottom phase is separated. The benzene solution is washed twice with 100 parts by volume of water on each occasion and once with 100 parts by volume of aqueous 2 N-sodium hydroxide solution, then washed twice with 50 parts by volume of water, dried over sodium sulfate, filtered and evap- With the aid of phthalic anhydride it can be cured to form a practically colorless, infusible resin.

Example 8 A mixture of 45 parts of glycerol-a-monochlorohydrin and 43 parts of the cyclic acetal of 1 mol of pentaerythritol and 2 mols of acrolein3:9-divinyl-spiro-bi-[metadioxane]-is treated with 0.5 part of a solution of 45% strength of boron trifiuoride. For 15 minutes a weakly exothermic reaction can be observed, after the completion of which free glycerol-a-monochlorohydrin can no longer be detected in the reaction mixture. The whole is then allowed to cool, treated with 63 parts of aqueous sodium hydroxide solution of 28% strength and heated with vigorous stirring for one hour at 45 C. The solid sodium chloride is then filtered otf, the benzene solution is separated and evaporated, to yield as residue parts of a viscid pale-yellow resin containing 1.8 epoxide equivalents per kg. which consists substantially of the diepoxide of the formula orated under 0.5 mm. Hg pressure, finally at 100 C. There are obtained 159 parts of a yellow, viscid resin containing 2.1 epoxide equivalents per kg. This resin can be cured with phthalic anhydride to form a bright, infusible resin.

Example 7 A mixture of 23 parts of glycerol-a-monochlorohydrin and 36 parts of the acetal prepared as described in Example 1 from acrolein and 1:1-bis-[hydroxymethyl]- cyclohexene-3 is treated with 0.5 part of a solution of 40% strength of boron trifiuoride in diethyl ether and heated for minutes at 80 C.

The cycloolefinic double bond in the resulting adduct 3-[2' hydroxy 3' chloropropoxyethyl]-2:4-dioxospiro (5 5 )-undecene-9is epoxidized in the following manner:

The completely reacted reaction mixture described above (about 59 parts) is treated with 150 parts of benzene and 5 parts of anhydrous sodium acetate. While stirring and cooling with ice 36 parts of peracetic acid of 42.8% strength are added dropwise within 30 minutes at 30 C., and the mixure is then stirred on for 60 minutes at 30 C., after which time the theoretical amount of peracetic acid has been consumed and the mixture is then worked up as described in the preceding examples, to yield 52 parts of monoepoxidized chlorohydrin.

The resulting monoepoxide is converted into a diepoxide in the following manner:

The 52 parts of the above epoxidized chlorohydrin- 3 [2'-hydroxy-3'-chloropropoxyethyl] 9:10-epoxy-2z4- dioxospiro(5:5)-undecaneare treated with 27 parts of aqueous sodium hydroxide solution of 28% strength and the whole is heated for one hour at 50 C. parts of and can be cured with phthalic anhydride to form an infusible resin which is only slightly tinted.

Example 9 Impact bending Bending Test strength, strength, 60 cm. kg./Sq. cm. kgJsq. mm.

- A second portion of each of the above mixtures is cast in a layer about 0.1 mm. and 1 mm. thick on plates of glass and then cured for 24 hours at C. The films cured in this manner adhere excellently to the support and are resistant towards 5 N-sulfuric acid, 5 N-so- 7O dium hydroxide solution, water, acetone and chlorobenzene after exposure thereto for one hour at room temperature.

Example 10 100 parts of the polyepoxy resin prepared as described in Example 1 are mixed at room temperature with 11.9

parts of 2:4-dihydroxy-3-hydroxymethylpentane, and in this mixture 51 parts of phthalic anhydride are dissolved at 120125 C. as curing agent. When, as described in Example 9, this mixture (about 90 grams) is cast in 18 for 24 hours at 150 C. The casting cured in this manner has an impact bending strength of 13.9 cm. kg/ sq. cm. and a bending strength of 10.1 kg./ sq. mm.

aluminum moulds it gels at 120 C. Within about one 5 Example 14 hour, that is to say that the originally liquid mixture has solidified to form a gel. After having been cured Parts of boron trifihofide/mohoethylflmifle for 24 hours at 140 C. the casting displays an impact P are dissolved in 50 Parts of the P p y resin P bending strength of 12.7 cm. kg./sq. cm. and a bending P as described in EXample The IniXtllre is Cast in Strength f 1 0 k mm 10 an iron mould and cured for 16 hours at 150 C. The

resulting casting has a thermal stability of 138 (meas- Example 11 ured according to Martens DIN).

51 parts of phthalic anhydride (0.65 equivalent of an- Example 15 hydride groups per equivalent of epoxide groups) are dissolved at 120 to 130 C. in 100 parts of a polyepoxy 0 A mlxhh'e of 86 Parts of ethylene glycol and 550 Parts resin prepared as described in Example 1. At 120 C. of the acetal Obtained according to EXamPhZ from the mixture has a viscosity below 10 centipoises and 11hhiS-[hydroxymethyl]"cYd0h6XeI1e-3 and acrolein after 2 /2 hours of 1500 centipoises. The mixture is cast VhIY1'ZI4-diOXOSPhO-5l5-undecfine-9) is hfiated 0 80 i aluminum moulds as described in Example 9 curing C., and 1 part of concentrated sulfuric acid is stirred in, is carried out in two stages, first for 24 hours at 140 C. whereupon the temperature rises Slightly- The reaction and h f 24 hours at 200 C. h Iesnlting casting mixture is then heated for 2 hours at 85-90 C., at first has an outstandingly high thermal Stability f Over 235 with slight cooling and after the evolution of heat has sub- (mgasul-ed according to Martens 1 sided by heating on an oil bath. The acid is then neur tralized with 2 parts of sodium carbonate, and 41 parts Example 12 of excess acetal, passing over at 55 C. under 0.3 mm. Hg, are distilled out of the reaction mixture. The ethyl- 5.94 parts of a sodium alcoholate prepared by dissolvene glycol has reacted completely. The resulting distillaing 0.41 part of sodium metal at about 120 C. in 100 tion residue consists of 578 parts of crude ethylene glycolparts of 2:4-dihydroxy-3-hydroxymethylpentane are disbis-[2-(2':4'-dioxospiro-5':5')-undecene-9'-yl (3')-ethsolved at room temperature in 100 parts of the epoxy yl]-ether in the form of a pale-brown oil. resin prepared as described in Example 1. 1.0 equivalent The 578 parts of the adduct described above are taken of phthalic anhydride per equivalent of epoxide groups up with 1700 parts by volume of benzene, 30 parts of is fused in as curing agent at 120-125 C. A first poranhydrous sodium acetate are added and the mixture is tion of the mixture is cast in aluminum moulds as deheated to C. In the course of 30 minutes 555 parts scribed in Example 9 and cured for 24 hours at 140 C. 35 of peracetic acid of 41.3% strength are then added drop- The resulting casting has the following properties: Wise while maintaining a temperature of 35 C. which is kept up for another 2 hours after the whole of the oxidizing agent has been added dropwise. At first the reaction Thermal stability according to Martens 4O mixture must be slightly cooled for about 1 /2 hours and DIN "degrees" 166 after that this temperature is maintained by heating. After the indicated time the theoretical amount of oxidizing Another port on of the above mixture 18 used for agent has been consnrned f g tests In which degleased and ground StrlPs of The Whole is then cooled and the aqueous phase is alllmlnllm X 25 X QVeTlaP 10 mark separated. The benzene layer is Washed three times With 6966 under the f cemented 400 parts by volume of Water on each occasion, 120 togethflf- The cul'lng of the Cemented 1 15 carned out parts of sodium hydroxide solution of 30% strength being f r 4 hours at added to the third washing Water in order to neutralize A different test temperatures the followlhg tehslle any remaining acetic acid. The layer is then Washed Shear Stresses are Ohtfllnedonce more with 200 parts by volume of water, the solvent Test temperature Tensile shear streng h is distilled off under a partial Water-jet vacuum and the in 0 Q2 nnn residue is freed from last remnants of volatile constituents Room temperature 105 by being heated at 100 C. under 0.1 mm. Hg. In thi 100 092 manner there are obtained 563 parts of a pale-yellow Oil 150 0.88 which contains 4.18 epoxide equivalents per kg. (95% 170 0.80 of the theoretical content) and consists substantially of 190 (182 the compound of the formula CH2 CHzO OCHz CH1 oh 0 CHCHZOHZOCHECHZOCHZCHZCH 0 CH I O (EH20 OCH: 0 \CH CH2 CH2 C Cz CH1 As is shown by this table the cemented joints display When this oil is hardened with phthalic anhydride (0.7 excellent tensile shear strengths, above all at the exequivalent of anhydride groups per equivalent of epoxide tremely high test temperature of ISO-190 C. groups) for 24 hours at 240 C-, a g y tinted, fi X solid, infusible resin is obtained. Example 13 100 parts of the polyepoxy resin prepared as described Example 16 in Example 3 are fused together with 45.6 parts of phthalic anhydride as curing agent at 120425", 0.6 equivalent of anhydride groups being used for every equivalent of epoxide groups of the resin. The mixtures are cured in an aluminum mould (40 x 10 x 140 mm.) a slight increase 198 parts of the acetal described in Example 1(a) of acrolein and 1:l-bis-[hydroxymethyl]-cyclohexene-3 are heated with 38 parts of trimethylene glycol to C. and 0.5 part of concentrated sulfuric acid is added, whereupon in temperature is observed. As described in Example 15, the reaction mixture is then maintained for 2 hour at 8590 C., and then treated with 1 part of sodium carbonate, whereupon 18 parts of excess acetal are caused to pass over under a pressure of 0.2 mm. Hg, to leave 210 parts of trimethylene glycol-bis-[Z- (2':4-dioxospiro-5:5')-undecene-9-yl-(3')-ethyl] ether in the form of a viscous, yellow oil which is epoxidized by taking it up with 600 parts by volume of benzene, adding 1 part of anhydrous sodium acetate and dropping in 198 parts of 40.7% peracetic acid in the course of 30 minutes at 35 C. After having stirred the mixture for a further 2 hours at 35 C., 97% of the theoretical amount of oxidizing agent have been consumed. Further working up follows the pattern of Example 15, to yield finally 198 parts of a pale-yellow oil containing 3.82 epoxide equivalents per kg. (90% of the theoretical content) which consists substantially of the diepoxide of the formula When this product is cured with phthalic anhydride as described in Example 15, a flexible, solid, infusible resin is obtained.

Example 17 A mixture of 46 parts of 1:4-butanediol and 200 parts of the acetal described in Example 1(a) of acrolein and 1:l-bis-[hydroxymethyl]-cyclohexene-3 is heated to 80 C., and 0.5 part of concentrated sulfuric acid is added, whereupon the temperature rises slightly. While stirring the mixture thoroughly the temperature is maintained for 2 hours at 8590 C., at first with slight cooling and after the evolution of heat has subsided by heating. 1 part of anhydrous sodium carbonate is then added and parts of excess acetal are distilled off at 50 C. under 0.3 mm. Hg, which corresponds exactly to the initially added excess. There remain as distillation residue 223 parts of butanediol-bis-[2-(2':4-dioxospiro-5:5) undecene 9- yl-(3')-ethyl]-ether in the form of a dark, viscous oil.

The latter oil is epoxidized in the following manner: The crude product is taken up in 600 parts by volume of benzene, 10 parts of anhydrous sodium acetate are added and in the course of minutes at C. 196 parts of peracetic acid of 40.8% strength are added dropwise. The oxidation is carried on for another 3 hours and the desired temperature of 35 C. is maintained first by slightly cooling and later on by heating. After the indicated time 98.5% of the theoretical amount of oxidizing agent have been consumed. Further working up is carried out as described in Example 15. After having removed the last traces of volatile constituents in a high vacuum there are obtained in this manner 233 parts of a viscous, yellow liquid which contains 3.95 epoxide equivalents per kg. (94.5% of the theoretical content) and consists substantially of the diepoxide of the formula When this product is cured for 24 hours at 140 C. with phthalic anhydride (0.7 equivalent of anhydride groups per equivalent of epoxide groups), a pale-yellow, flexible, solid, infusible resin is obtained.

Example I 8 A mixture of 87 parts of pentanediol-l :5 and 298 parts of the acetal described in Example 1(a) of acrolein and 1:l-bis-[hydroxymethyl]-cyclohexene-3 is heated to 80 C., 1 part of concentrated sulfuric acid is added, whereupon the temperature rises slightly. The temperature is maintained for 3 hours at 8590 C. and the reaction mixture is then neutralized with 1 part of anhydrous sodium carbonate. 20 parts of excess acetal are then distilled off in a high vacuum to yield as residue 349 parts of pentanediol bis-[2-(2z4 dioxospiro-5z5')-undecene- 9-yl-(3)-ethyl]-ether in the form of a dark, viscous liquid.

These 349 parts are taken up in 1050 parts by volume of benzene, treated with 16 parts of anhydrous sodium acetate and epoxidized, as described in Example 15, with 309 parts of peracetic acid of 40.7% strength. Working up is performed as described in Example 15. There are finally obtained 362 parts of a viscous, yellow liquid containing 3.84 epoxide equivalents per kg. (95.3% of the theoretical content).

Example 19 A mixture of 198 parts of the acetal described in Example l(a) of acrolein and 1zl-bis-[hydroxymethylJ- cyclohexene-3 and 100 parts of polyethyleneglycol (average molecular weight 200) is heated to C., 1 part of concentrated sulfuric acid is added and the temperature is maintained for 2 hours at -90 C.; after neutralization with 1 part of anhydrous sodium carbonate 17 parts of excess acetal are distilled off under 0.2 mm. Hg pressure, to yield as residue 270 parts of a viscous, brown liquid.

Said liquid is taken up in 800 parts by volume of benzene, treated with 10 parts of anhydrous sodium acetate and epoxidized with 198 parts of peracetic acid of 40.8% strength. After washing and concentration there are obtained 273 parts of a viscous, yellow liquid containing 3.24 epoxide equivalents per kg. (95.9% of the theoretical content).

Example 20 A mixture of 298 parts of the acetal of acrolein and 1:l-bis-[hydroxymethyl]-cyclohexene-3 and 225 parts of a polyethylene glycol of average molecular weight 300 is heated to 80 C. After addition of 1 part of sulfuric acid and 0.5 part of boron trifluoride etherate (48% strength) no rise in temperature is observed. The temperature is then maintained by heating for 3% hours at 85-90 C. and the mixture is then neutralized and 23 parts of excess acetal are distilled off, to leave 492 parts of a viscous, brown liquid.

Said liquid is taken up with 1470 parts by volume of benzene, treated with 16 parts of anhydrous sodium acetate and epoxidized with 310 parts of peracetic acid of 40.8% strength for 3 hours at 35 0, whereby of the theoretical amount of oxidizing agent are consumed. After washing, neutralization and concentration there are obtained 418 parts of a viscous, pale-yellow liquid containing 2.84 epoxide equivalents per kg. which, after having been hardened for 24 hours at C., with phthalic anhydride (0.65 equivalent of anhydride groups per equivalent of epoxide groups), forms a flexible, infusible resin.

Example 2] 21 tion with 3 parts of sodium carbonate and distilling off the excess acetal, there remain 5 86 parts of a viscous, dark liquid.

The latter liquid is taken up in 1500 parts by volume of benzene, treated with 14 parts of anhydrous sodium carbonate and epoxidized with 284 parts of peracetic acid of 44.2% strength. The theoretical amount of oxidizing agent is consumed. After working up as described in Example 15 there are obtained 585 parts of a very viscous, yellow liquid containing 2.17 epoxide equivalents per kg. (89% of the theoretical content).

Curing of this product with phthalic anhydride (one equivalent of anhydride groups per equivalent of epoxide groups) furnishes a very flexible and plastic casting.

Example 22 369 parts of the acetal of acrolein and lzl-bis-[hydroxymethyl] -cyclohexene-3 and 106 parts of transquinitol are heated to 80 C., the quinitol passing only partially into solution. Upon addition of 1 part of sulfuric acid a slight rise in temperature is observed and the remainder of the quinitol dissolves slowly. The temperature is maintained for 3 hours at 9095 C. and the reaction mixture is then cooled whereupon it crystallizes.

458 parts of the resulting crude mixture are dissolved in 1200 parts by volume of benzene and parts of anhydrous sodium carbonate are added. The mixture is then heated at 35 C. and in the course of 30 minutes 390 parts of peracetic acid of 43.4% strength are added dropwise, whereupon the mixture is stirred on for 2 hours at the same temperature, cooled, the aqueous layer is separated and the benzene layer is Worked up as described in Example 15. There are obtained 427 parts of a slightly tinted compound which crystallizes on cooling and contains 3.72 epoxide equivalents per kg (94.2% of the theoretical content).

When this product is cured for 24 hours at 140 C. with phthalic anhydride (one equivalent of anhydride groups per equivalent of epoxide groups) castings are obtained which have good mechanical properties.

Example 23 A mixture of 217 parts of the acetal prepared as described in Example 3(a), consisting of 1:1-bis-[hydroxymethyl]-cyclohexene-3 and crotonic aldehyde, and 31 parts of ethylene glycol is heated to 80 C. and then treated with 2 parts of sulfuric acid, whereupon no heating up occurs. The mixture is then heated on an oil bath to 105 C. whereupon a slightly exothermic reaction sets in. The temperature is maintained for a further 2 hours at 105 C. whereupon 2 parts of sodium carbonate are added and 15 parts of excess acetal are distilled off, to leave 227 parts of a viscous, dark liquid.

The latter liquid is taken up with 60 parts by volume of benzene, treated with 18 parts of anhydrous sodium carbonate and epoxidized with 216 parts of peracetic acid of 39.5% strength as described in Example 15. Working up as described in Example 15 yields 211 parts of a very viscous, orange-colored liquid containing 3.75 epoxide equivalents per kg. (90.5% of the theoretical content).

Example 24 A mixture of 276 parts of the acetal of acrolein and 1:l-bis-[hydroxymethyl]-cyclohexene-3 and 225 parts of dihydrodicyclopentadienol-8 is heated to 85 C. and 0.5 part of sulfuric acid of 98% strength is added, whereupon the temperature rises spontaneously. The temperature is 22 maintained for 24 hours at 90 C., at first byl cooling and then by heating. The resulting adduct is then epoxidized in the following manner:

The adduct is treated with 1350 parts of benzene and 35 parts of sodium acetate and then heated to 35 C. In the course of 30 minutes 576 parts of peracetic acid of 43.6% strength are then added. The temperature is maintained for another 2% hours at 35 C., at first by cooling and then by heating. The product is then washed, neutralized and concentrated as described in Example 1(c), to yield finally 505 parts of a viscous, yellow liquid containing 5.15 epoxide equivalents per kg. (93.3% of the theoretical content) which consists substantially of the compound of the formula The latter product is cured with phthalic anyhdride (0.7 equivalent of anhydride groups per equivalent of epoxide groups) for 24 hours at 140 C., to form a bright, yellow, infusible resin having a thermal stability of 180 (Martens, DIN) and possessing good mechanical properties. E ple 25 A mixture of 268 parts of octadecenyl alcohol and 186 parts of the acetal described in Example 1(a) of acrolein and 1:l-bis-[hydroxymethyl]-cyclohexene-3 is heated to C. and 0.5 part of sulfuric acid of 98% strength is added, whereupon slight heating up occurs. The temperature is maintained for 3 hours at C. 1 part of sodium carbonate is then added and the mixture is heated to C. under 0.2 mm. Hg which causes no distillation. The adduct obtained in this manner is a viscous, yellow liquid.

The latter product is epoxidized in the following manner:

1150 parts of benzene and 20 parts of sodium acetate are added and the mixture is heated to 35 C., whereupon within 20 minutes 384 parts of peracetic acid of 43.5% strength are added; the temperature is then maintained for 2% hours at 35 C., after which time the theoretical amount of oxidizing agent has reacted. The product is washed, neutralized and concentrated at a final temperature of C. under 0.1 mm. Hg. There are obtained 458 parts of a viscous, yellow liquid containing 3.64 epoxide equivalents per kg. When this product is cured for 24 hours at with phthalic anhydride (0.7 equivalent anhydride groups per equivalent of epoxide groups) it forms a bright, yellow, flexible and infusible resin Example 26 A mixture of 22.5 parts of water and 450 parts of the acetal described in Example 1(a) of acrolein and lzl-bis- [hydroxymethyl]-cyclohexene-3 is heated to 80 C. and then treated with 3.5 parts of paratoluenesulfonic acid, whereupon the temperature rises slightly and the reaction mixture beginstoboilunder reflux. The boiling point rises gradually andreaches after 5 hours 90 C. at a bath temperature of 102 C. At this point the bulk of the water has reacted. The acid is then neutralized with 5 parts of sodium carbonate, and 3 parts of water and 4 parts of unreacted acetal are distilled off, to leave 461 parts of his [2-2':4-dioxospiro-5':5')-undecene-9-yl- (3')-ethyl]-ether in the form of a dark oil. Determination of the content of double bonds by hydrogenation reveals 98.5% of the theoretical content.

566 parts of the resulting unsaturated ether acetal are taken up in 1530 parts of benzene, 35 parts of sodium acetate are added and the mixture is heated to 35 C. and then treated within 30 minutes with 580 parts of peracetic acid of 43.2% strength. The temperature is After having been cured with phthalic anhydride (0.6 equivalent of anhydride groups per equivalent of epoxide groups) for 24 hours at 170 C. it forms a bright, infusible resin having very good mechanical properties.

Example 27 A mixture of 90 parts of 3-vinyl-2:4-dioxospiro(5 undecene-9 (acetal from M-cyclohexene-l:l-dimethanol and acrolein), 90 parts of the Diels-Alder adduct of 1:4-butanediol with hexachlorocyclopentadiene and 0.5 part by volume of concentrated sulfuric acid is heated for 4 hours at 80 C. The solid Diels-Alder adduct slowly dissolves. When the reaction is complete, a highly viscous liquid is obtained which does not contain any starting material.

The so-obtained product is dissolved in 430 parts of a benzene and, after the addition of 5 parts of anhydrous sodium acetate, epoxidized with 87 parts of peracetic acid of 43.6% strength at 35 C. as described in the preceding examples. The reaction requires for comple tion 3 hours at 35 C. The oxidated reaction product is worked up in an analogous manner to that described in the preceding examples. There are obtained 152 parts of a product crystallized in the cold which contains 2.1 epoxide equivalents per kg. and which consists chiefly The product can be cured with an acid auhydride, such as phthalic anhydride, to form sparingly combustible or incombustible castings.

Example 28 A mixture of 630 parts of 3-vinyl-2z4-dioxo-spiro- (5:5)-uudecene-9, 434 parts of ethylene glycol and 4 parts of paratoluene sulfonic acid is heated for 90 minutes at 90 C. The mixture is then cooled, the acid is neutralized with 5 parts of anhydrous Na CO and the reaction product subjected to fractional distillation. 75 in which 24 There are obtained at 52-94" C. under 0.15 mm. of pressure of mercury 260 parts of unreacted ethylene glycol, at 125130 C. under 0.15 mm. of pressure of mercury 500 parts of unsaturated alcohol (3-hydroxyethoxy-ethyl-2:4-dioxospiro-(5:5)-undecene-9 and as residue 230 parts of the addition product of 2 mols of acetal and 1 mol of ethylene glycol.

The resulting unsaturated alcohol is converted into the corresponding chlorhydrin as follows:

363 parts of the above described 3-hydroxyethoxyethyl- 2:4-dioxospiro-(5:5)-undecene-9 and 1 part of borontrifiuorideetherate of 40% strength are heated at 80 C. 153 parts of epichlorhydrin are added dropwise in the course of 15 minutes to the well stirred mixture, care being taken that a temperature of 80-85 C. is maintained, if necessary by cooling. Stirring is then continued at the same temperature for 30 minutes. At the end of this time no unreacted starting material is detectable. 515 parts of a viscous yellow liquid are obtained.

The resulting chlorhydrin is epoxidized as follows: The resulting 515 parts of chlorhydrin are dissolved in 1390 parts of benzene, parts of anhydrous sodium aceta te are added and 219 parts of peracetic acid of 43.2% strength are added dropwise in the course of minutes at C. with cooling. Stirring is continued for 3 hours. The aqueous layer is then separated, the organic phase washed and neutralized and the solvent evaporated in an analogous manner to that described in the preceding examples. There are obtained 486 parts of a yellow viscous liquid containing 2.63 epoxide equivalents per kg. (92% of the theoretical yield).

The resulting reaction product is then dehydrohalogenated as follows:

479 parts of the resulting epoxidized product are vigorously stirred with 365 parts of sodium hydroxide solution of 30% strength for 1 /2 hours at 55 C. 800 parts of benzene are then added, the aqueous layer is separated and the benzene distilled off from the organic layer under reduced pressure the vacuum being increased to 0.1 mm. pressure of mercury at C. temperature of the bottom product. There are finally obtained 403 parts of a pale yellow mobile liquid containing 5.5 epoxide equivalents per kg. (86.5% of the theoretical yield) which consists chiefly of the diepoxide of the formula CHz-O What is claimed is: 1. A diepoxide compound of the formula X is a member selected from the group con- 25 sisting of a hydrogen atom and the methyl group, and in which R and R are selected from the group consisting of hydrogen, halogen, alkyl of 1 to 4 carbon atoms and together R and R form the methylene 26 group R R R R R and R each represent a member selected from the class consisting of hydrogen atom, a halogen atom and alkyl of l to 4 carbon atoms.

2. The diepoxide compound of the formula No references cited. 

1. A DIEPOXIDE COMPOUND OF THE FORMULA 